Replacing The Alternator Regulator

As you may recall, in Panama, we had a catastrophic failure of our ARCO Zeus alternator regulator. The summary was that there was a mandatory software update, and the update caused the unit to malfunction and over voltage our main 12-volt electrical system. This caused our battery manager, in an effort to protect the batteries, to disconnect 12v power from the boat. Without the 12v power we lost radar, charts, GPS, lights, and various other systems. We also had a fire suppression system that shut down the main engine because it thought the loss of power was due to fire. Ouch. Fortunately, the failure happened someplace where we were not in danger, but that was mostly luck. Had we been someplace else when the boat suddenly stopped operating, we likely would have crashed into something. We also had enough emergency and backup systems that we were able to quickly gain control of the boat (we literally had a back up propulsion engine, as well as three other batteries banks to power the boat).

To continue cruising, the temporary solution was running the generator to power the batteries instead of using the main engine alternator while underway.

The company who installed the upgraded battery system, including the alternator regulator, was Weber Marine. Even though we in no way blame Weber for the situation, they covered replacing the ARCO Zeus as part of their warranty on their work.

David from Weber Marine flew in on Sunday, June 8 so that he could start work on Monday morning. When we’d scheduled this trip, Kosmos was supposed to already be back in the water and thus the A/C working. Having to do this project on the hard with no A/C was painful. Also, the yard hours were limited, so Eric and David couldn’t come in early to work during the coolest part of the day.

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Recap of Kosmos’s Two Weeks in Seminole Boat Yard, Palm Beach Gardens, Floria, USA

Seminole Boatyard was responsible for hauling us out, pressure washing/scraping the bottom, and giving Kosmos a space to be worked on with power and water. For the actual work, we’d hired a company called Yacht Tech, who specializes in Nordhavns. Yesterday, when we’d said that Eric had met with “the staff,” we’d meant Yacht Tech.

The primary purpose for hauling out was to get new bottom paint. Usually, they’ll do spot sanding where needed and, wherever the paint is fine, will simply put another coat over the existing coats. But it was time to sand off all of the old paint and start fresh. The sanding took a couple of days. They waited to paint the bottom until the rest of the work on the hull had been completed, so the paint didn’t get done until the second week.

It was also time to balance the propellor. The propellor was removed and taken to a machine shop for balancing. One of the blades was off balance and had to be adjusted. It took four days before the propellor was put back on.

Propellor removed

We’d requested that Kosmos’s hull be compounded (old wax removed) and waxed. In yesterday’s post, we’d failed to mention that as soon as she was situated in her spot, they’d started working on the compounding/waxing along the waterline. We decided to go with compounding this time because, being out of the water, they had leverage that they simply cannot get when the boat is in the water (and normally the boat is in the water during waxing).

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Hauling Out in Seminole Boat Yard, Palm Beach Gardens, Florida USA

On Saturday, May 24, the three of us flew to San Diego. The flight was uneventful. We got a great shot of the Lake Worth Inlet and the southern portion of Lake Worth from the plane.

On Saturday, May 31, after an incredibly busy week, Eric flew back to Palm Beach so he could take Kosmos into the boat yard and oversee the work being done. Christi and Keith opted to stay in San Diego until Kosmos was back in the water. Here was twilight in Palm Beach.

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Keith’s Perspective on Palm Beach, Florida/Le point de vue de Keith sur Palm Beach, en Floride

This week has been fun. On Saturday we ate at a pizza restaurant called Nico’s, then we got Gelato. 

Cette semaine était amusante. Samedi nous avons mangé à une pizzeria qui s’appele Nico’s, puis on a mangé une glace. 

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The Loggerhead Marine Life Center, Juno Beach, Florida, USA

Dawn on Friday, May 23

Yesterday, Eric realized that the blackwater tank needed to be fuller in order to get the suction going, so he added some water to the tank. In good news, it worked and he was able to pump out the blackwater tank, although he was concerned that it may not have fully emptied out. 

After morning chores and school, Eric and Keith went to the water park. It was empty, just as it had been on Wednesday. The park had a lot of rides. They went on almost all of them, and the longest wait was 2-minutes. They had a blast. We later found out that the local schools finish the year on Friday, so they were glad they didn’t wait to go. It’s probably crowded when school is out!

In the evening, Johnny and Joanne had us over for dinner again. They also invited another couple they’d been friends with for many years. Joanne made a great dinner and we had a lovely evening with them.

Today, it was rainy. After morning chores and school, we went to the Loggerhead Marine Life Center, which we were told was a turtle sanctuary. We took the road that ran along Singer Island north. While there were plenty of houses and small condo complexes, one hallmark of the island was what felt like a never-ending line of high-rise towers.

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